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Selling Products Across the EU? How New Packaging Rules Are Changing Compliance for Brands

Selling the same product across Europe can seem straightforward from a commercial perspective. Packaging compliance is a different matter.

The EU Packaging and Packaging Waste Regulation (PPWR), Regulation (EU) 2025/40, is reshaping the rules for packaging placed on the European market.

Most discussions of the PPWR focus on recyclability, packaging reduction and sustainable materials. Another question matters just as much:

Who is responsible for packaging compliance when products are sold in several EU countries?

The answer matters to international brands, e-commerce sellers and importers. A company may use the same paper box for products sold in France, Germany, Italy and Spain, while its packaging responsibilities extend across several national markets.

Packaging procurement is therefore becoming connected to more than design and manufacturing. Documentation, traceability and Extended Producer Responsibility (EPR) are part of the picture as well.

One package, multiple markets

Cross-border e-commerce has made international sales easier. A company can manufacture a product in Asia, pack it in a custom printed box and ship orders directly to customers across Europe.

Commercially, that looks like one European market. Packaging compliance can still depend on the individual Member States where packaging or packaged products are first made available.

Under the PPWR, producers must register in the producer register of each Member State where they first make packaging or packaged products available, subject to the applicable rules and implementation framework.

For businesses selling in several EU countries, this can create additional administrative work. The packaging may be identical, but the compliance obligations around it may not be.

Extended producer responsibility is becoming more important

Packaging buyers also need to understand Extended Producer Responsibility, commonly known as EPR.

The basic principle is straightforward. Companies that place packaging on a market can have financial and organisational responsibilities for managing it after it becomes waste.

Under the PPWR framework, producers are subject to EPR for packaging, including the packaging of packaged products, that they make available for the first time in a Member State.

These responsibilities can include registration, reporting and contributions to packaging waste management systems.

For brands selling internationally, it is important to determine who qualifies as the producer. Depending on the supply chain and sales model, that responsibility may fall on different economic operators.

This is particularly relevant to:

  • cross-border e-commerce sellers;
  • direct-to-consumer brands;
  • importers;
  • distributors;
  • marketplace sellers; and
  • companies shipping products directly from outside the EU.

The structure of a company’s supply chain is becoming part of its packaging compliance work.

Direct-to-consumer sellers need to pay attention

International e-commerce creates a particularly important scenario for brands based outside the European Union.

Products may be manufactured and packaged outside Europe, then sold through the company’s website directly to consumers in several EU countries. There may be no traditional local distributor purchasing the goods first.

The PPWR specifically addresses distance sales within its definition of producers.

Businesses that sell packaged products directly to end users across borders should therefore assess their EPR responsibilities in each market where those products are made available.

Depending on the circumstances and national implementation, they may also need to work with authorised representatives or producer responsibility organisations.

For small and medium-sized international brands, this can change how European expansion is managed.

Online marketplaces are also part of the compliance system

The PPWR covers online platforms as well as manufacturers and brands.

Platforms that allow consumers to conclude distance contracts with producers must obtain certain information about EPR compliance before allowing those producers to offer packaged products to consumers.

This includes information about producer registration and confirmation of compliance with applicable EPR requirements.

For marketplace sellers, packaging compliance may become closely tied to the ability to sell through online platforms. Information that once stayed in the background may become visible during marketplace onboarding and compliance checks.

Why packaging documentation matters more than before

One of the biggest changes for packaging buyers may not be visible on the finished box. It is the documentation behind it.

Under Article 16 of the PPWR, suppliers of packaging or packaging materials must provide manufacturers with the information and documentation needed to demonstrate conformity with applicable requirements.

This changes the working relationship between packaging manufacturers and their customers.

Traditionally, a buyer sourcing custom paper boxes might request dimensions, paper material, printing colours, surface finishing, quantity, price and lead time. Those details still matter, but buyers increasingly need to understand exactly what their packaging contains.

For example:

  • What type of paperboard is being used?
  • What additional materials are present?
  • Does the packaging contain plastic components?
  • What coatings or laminations are applied?
  • What materials are used for the insert?
  • Are there magnets, foam or other non-paper components?
  • Can the relevant material specifications be documented?

Packaging suppliers therefore have a growing role in giving customers accurate product and material information.

A paper box is becoming a documented product

Consider a typical premium rigid box. From the outside, it may look like a paper box, but its actual construction could include:

  • greyboard;
  • coated paper;
  • printing ink;
  • adhesive;
  • lamination;
  • hot foil;
  • magnets;
  • ribbon;
  • EVA foam; and
  • plastic trays.

From a design perspective, these are simply packaging components. From a compliance perspective, their material composition may also matter.

Packaging development is therefore moving from “Can you manufacture this box?” toward a more complete question: “Can you manufacture this box and provide the information we need to understand its material composition and compliance?”

For professional packaging manufacturers, documentation capability is becoming part of the service.

Packaging buyers should build a material data system

Brands selling internationally should consider creating an internal packaging database. It does not need to be complicated.

For each packaging SKU, a company can maintain information such as:

  • packaging type;
  • dimensions;
  • total packaging weight;
  • main material;
  • paper or paperboard specification;
  • plastic components;
  • inserts;
  • coatings and laminations;
  • adhesives;
  • decorative elements;
  • supplier information;
  • relevant technical documentation; and
  • markets where the packaging is used.

This creates a central source of packaging information. When compliance teams, distributors, marketplaces or authorities need details, the company does not have to contact suppliers and reconstruct specifications from old purchase orders.

For companies managing dozens or hundreds of packaging SKUs, that information can become increasingly useful.

Standardising packaging can reduce complexity

Cross-border sellers should also consider whether they can standardise their packaging specifications.

Suppose a company sells the same cosmetics product in eight European markets. If each market uses a different box structure, material combination and insert design, the company has to manage multiple packaging specifications.

A more standardised packaging architecture can simplify:

  • production;
  • inventory;
  • material documentation;
  • quality control;
  • compliance management; and
  • supplier communication.

This does not mean every market must use identical packaging. Language, labelling and local regulatory requirements can still create differences.

Where possible, however, a common material and structural platform can reduce unnecessary complexity.

Simpler packaging can mean simpler compliance

Packaging design and compliance are closely related. The more complicated the packaging structure, the more information there may be to manage.

Consider two packaging solutions. The first uses paperboard, a paper insert and printing. The second uses paperboard, plastic lamination, EVA foam, magnets, ribbon, metallic decoration and a plastic window.

Both may look attractive, but the second contains significantly more materials and components. That can affect recyclability assessment, material reporting and documentation.

This is one reason the packaging industry is moving toward simpler material structures.

Reducing unnecessary components can provide several benefits at the same time:

  • lower material consumption;
  • simpler manufacturing;
  • potentially lower costs;
  • easier recycling; and
  • simpler material documentation.

Packaging simplification is therefore more than a sustainability strategy. It can also support compliance.

What should packaging buyers ask their suppliers?

As European packaging requirements evolve, buyers should broaden the questions they ask when developing custom packaging.

Instead of discussing only price and appearance, they can ask:

  • What materials are used in this packaging?
  • Can you provide material specifications?
  • Are there unnecessary plastic components that could be replaced with paper?
  • Can the insert be made from paperboard or moulded fibre?
  • What coatings and laminations are being used?
  • Can the structure be simplified?
  • Can you provide the technical information required for our compliance documentation?

The earlier these questions are discussed, the easier it is to optimise the packaging. Reconstructing the information after millions of boxes have entered production can be much harder.

What this means for packaging manufacturers

The changing regulatory environment also creates new expectations for packaging suppliers.

In the past, a manufacturer’s main task was to produce the customer’s box according to the approved specification. International buyers now increasingly expect more.

Packaging manufacturers may need to help customers understand materials, compare alternative structures, reduce unnecessary components and maintain accurate technical information.

That requires closer collaboration between:

  • brands;
  • packaging designers;
  • manufacturers;
  • material suppliers;
  • compliance teams; and
  • importers and distributors.

The packaging supplier is gradually becoming part of the customer’s compliance supply chain.

Compliance should start during packaging development

One of the biggest mistakes a brand can make is to treat compliance as something that happens after packaging production. By then, many important decisions have already been made.

The paper has been selected, the insert designed, the coating chosen, the structure approved and the tooling produced. The packaging may already be sitting in a warehouse.

Changing any of these elements later can create additional costs.

A better approach is to consider compliance during the initial packaging development process.

When requesting a quotation, buyers should communicate:

  • Where will the product be sold?
  • What type of product will the packaging contain?
  • Are there specific sustainability requirements?
  • Are certain materials restricted or undesirable?
  • What documentation may be required?

This gives the packaging manufacturer a chance to consider those requirements before mass production begins.

The future of cross-border packaging procurement

The PPWR is part of a broader transformation in packaging regulation. For cross-border sellers, packaging can no longer be treated simply as something purchased from a factory and placed around a product.

It has a full lifecycle: material selection, packaging design, manufacturing, market placement, consumer use, collection, and recycling or recovery.

Businesses operating across Europe need better visibility across that chain.

For packaging buyers, supplier selection may therefore depend on more than price, quality and lead time. Material transparency, documentation and the ability to support more recyclable packaging structures will also matter.

Final thoughts

The European market remains attractive to international brands, but selling across several EU countries also means dealing with a more detailed packaging compliance environment.

The main lesson for cross-border sellers is simple: packaging compliance is becoming a supply-chain responsibility, not just a regulatory department responsibility.

Brands need accurate packaging information. Packaging suppliers need better material transparency. Importers and distributors need to understand their obligations. Online sellers need to understand where their products are being placed on the market.

All of these parties need to communicate more closely.

For paper packaging buyers, choosing the right supplier increasingly means finding a manufacturer that can provide more than a good box. The supplier also needs to provide the material information and technical support behind it.

In the future, good packaging will need to be attractive, protective and cost-effective. It will also need to be traceable, documented and designed with compliance in mind.